ESD Pro Solutions technical experience
25+ Years of ESD Engineering Experience

Experience & Industry

ESD engineering, program management, standards development, auditing, and technical consulting across high-reliability manufacturing and advanced technology.

Kevin Duncan during his ESD engineering career in Manchester

More Than 25 Years in ESD Engineering

Kevin S. Duncan has spent more than 25 years working directly with electrostatic discharge control, manufacturing engineering, technical standards, and program development.

That experience has progressed from hands-on manufacturing engineering to global ESD program leadership, international standards development, certification and compliance assessment, technical training, and independent consulting.

Practical manufacturing experience combined with international standards expertise provides a different perspective on ESD control: requirements must work on the factory floor, not just on paper.

Selected Industry Experience

Experience includes global manufacturing organizations, high-reliability aerospace programs, emerging technologies, and international standards development.

Tesla

Global ESD control leadership across Tesla's vehicle and energy product portfolio, including power electronics, batteries, inverters, automation, and static-sensitive assemblies.

  • Global ESD program development and implementation
  • ESD risk assessments from program conception through FAT and SAT
  • Enterprise ESD standards, procedures, and training
  • Equipment, material, and supplier evaluation
  • Manufacturing process and ESD risk improvement

Blue Origin

Enterprise ESD program leadership supporting aerospace and spaceflight programs including Blue Moon lunar landers, New Glenn, Orbital Reef, and zero-boil-off propellant systems.

  • Flight hardware and facility ESD controls
  • ESD and electrostatic attraction risk assessment
  • Manufacturing and build-readiness support
  • Cryogenic and contamination-controlled environments
  • Root cause, anomaly, NCR, and corrective action support

Seagate Technology

More than 17 years supporting Seagate's ESD program, progressing from Sr. Staff ESD Engineer to Corporate ESD Program Manager and Principal Engineer.

  • Global ESD program management
  • Internal ESD standards and methodologies
  • Compliance verification and process assessment
  • Worldwide ESD training
  • ESD failure investigation and root cause analysis
  • Equipment, materials, and technology evaluation

Advanced Technology

Consulting and technical support for emerging technologies and highly sensitive manufacturing environments, including quantum computing, photonics, precision glass, and advanced semiconductor-related processes.

EOS/ESD Association

More than 20 years of involvement with the EOS/ESD Association in standards development, technical leadership, training, program assessment, and certification-related activities.

  • ESD Certified Professional - Program Manager
  • Standards committee member and working group chair
  • ESD program development and assessment instructor
  • Technical and Administration Support Committee Chair
  • Factory Controls Chair
  • Technical Program Committee
  • Board of Directors

International Standards

Active involvement in international electrostatics standards development through IEC TC 101, including working group leadership and project leadership.

  • IEC TC 101 involvement since 2006
  • Chief Technical Expert, USNC TC 101
  • Working Group Convenor and Project Leader
  • International standards development

International Standards Development

Kevin has been involved with IEC TC 101, Electrostatics, since 2006 and currently serves as Chief Technical Expert for the United States National Committee, TC 101.

His international standards work includes serving as a Working Group Convenor and Project Leader for standards addressing protection of electronic devices against electrostatic phenomena and standard test methods for specific applications.

Current and recent technical responsibilities include work associated with:

  • IEC 61340-5-1 - General requirements
  • IEC 61340-5-2 - User guide
  • IEC 61340-5-4 - Compliance verification
  • IEC 61340-4-1 - Floor coverings and installed floors
  • IEC 61340-4-3 - Footwear
  • IEC 61340-4-5 - Footwear/flooring/person systems
  • IEC 61340-4-6 - Wrist straps
  • IEC 61340-4-7 - Ionization
  • IEC 61340-4-8 - Discharge shielding bags
  • IEC 61340-4-9 - Garments

Independent ESD Consulting Experience

ESD Pro Solutions applies this industry and standards experience to practical consulting engagements.

ESD Program Reviews

Independent evaluation of ESD control programs, documentation, technical requirements, implementation, and effectiveness.

ANSI/ESD S20.20 Gap Analysis

Assessment of existing ESD programs against ANSI/ESD S20.20 requirements, identifying gaps and opportunities for improvement before certification or surveillance activities.

Compliance Verification

Review of ESD compliance verification methods, measurement practices, instrumentation, records, and technical requirements.

S20.20 Audit Support

Technical preparation and independent assessment for organizations preparing for certification or surveillance audits.

ESD Auditor Review

Experience reviewing S20.20 surveillance audit reports for technical consistency, including evaluation of findings, observations, and opportunities for improvement.

Training & Education

Development and delivery of ESD training for engineering, manufacturing, quality, and management personnel.

Internal ESD Standards

Development and review of company-specific ESD standards, specifications, procedures, technical requirements, and verification methods.

Technical Investigations

Independent technical support for ESD-related failures, process concerns, equipment issues, material evaluation, and structured root cause investigations.

Professional Credentials & Technical Contributions

Technical credentials and published work supporting ESD engineering and standards expertise.

ESD Certified Professional - Program Manager

EOS/ESD Association, Inc. | Issued 2005

Credential ID: ESDCPM009

iNARTE Certified Electrostatic Discharge Engineer

iNARTE | Issued 2010

Credential ID: ESD-00563-NE

IEC 1906 Award

IEC Technical Committee 101 | 2023

Recognition for exceptional contribution related to the activities of the IEC and advancement of the work of the Commission.

Industry Contribution Award

EOS/ESD Association | 2021

Recognition for continuing education, technical innovation, service, and support of the EOS/ESD Association.

Joel P. Weidendorf Memorial Award

EOS/ESD Association | 2013

Recognition for significant contributions, service, leadership, and achievement in EOS/ESD standards development.

Dynamic Body Voltage Testing

U.S. Patent 10,203,357 B2 | Issued February 12, 2019

Patent covering a system for dynamic body voltage testing using a conductive handle, detector, and controller.

Static Control Flooring - Conductive or Dissipative?

In Compliance Magazine | April 30, 2020

Read publication

ANSI/ESD S20.20 - The Next Generation

40th EOS/ESD Symposium | September 28, 2018

View publication

Client Confidentiality

Many ESD consulting engagements involve proprietary products, manufacturing processes, equipment, and technical information. Client confidentiality is respected. Selected organizations and examples of industry experience are presented where appropriate, while specific project details may remain confidential.

Need an Independent ESD Perspective?

Whether you are developing an ESD control program, preparing for certification, investigating an ESD-related problem, or looking for an independent technical assessment, ESD Pro Solutions can help.

Contact Kevin Duncan